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Camshaft and Lifters

Overview
For a carburated 302 to make 400 naturally aspirated horsepower it is going to take a cam which is extremely efficient in the 4000 to 7000 rpm range. We'll be using
World Windsor Sr. heads which are up to the task of flowing well at high rpms, but we need a cam to match. We turned to Crane Cams to help us select a cam that will support the power range we are targeting.

Crane recommended a solid roller cam from their Powermax series . We ended up going with a complete valve train assembly from Crane. We've always found the best results when you stick to the cam manufacturers recommended springs, retainers, lifters, etc. This not only guarantees everything is going to go together right the first time, but also that all the parts have been engineered to work together. This is extremely important when you are building a high revving race engine which cannot tolerate any amount of valvetrain instability.

Crane's mechanical roller-tappets (part no. 44542-16) The link bar design eliminates the need for stock retainer hardware.

Selection
The Crane S238 is a mechanical roller cam with 238 degrees intake duration and 246 degrees exhaust duration, with 110 degrees lobe

We'll use an aggresive profile solid-roller cam.
separation. Lift is .560" and .579" respectively. As with any solid cam (flat tappet or roller) you have to account for the valve lash, which in this case is .020". This means that in terms of operating specs, the cam will have .540" lift intake and .559" lift exhaust. Because of the .020" lash, duration drops roughly 10 degrees to 228°/238° respectively.

While some folks may think this is a big cam, we think it is really not all that big. In fact it should be just right for what we are after! The basic
rpm range is from 3000-6500 rpms, and with the good heads and single plane intake, we should be able to stretch out the peak to near 7000 rpm. The advantage of a mechanical roller cam is two fold. First of all roller cams make more power being that the roller tappets generate less frictional losses as compared to flat tappets. However the real performance benefits to roller tappets is that their base is of infinite diameter. A flat tappet lifter has a machined base which can only "ride" the cam lobe for so long, whereas the wheel of a roller tappet can follow very aggressive lobe lift and ramp rates. Finally, the benefit to mechanical lifters, be it roller or flat tappet, is that they have a higher rpm potential over hydraulic tappets. A mechanical tappet has no valving which can "pump up" and create power loss during high rpm valve float.

Installation
Some engine builders prefer installing the camshaft in the block before

Installation for roller cams requires only oil.
the pistons and crank go in. It doesn't really matter, so long as you do it right! The key is to slide the cam in slowly so as to avoid nicking the cam bearings or cam lobes. Using a long bolt as a handle helps ease cam installation. Roller cams do not require a break-in period so really all you need is to generously oil the lobes and slide it in. Moly is not necessary, but wont hurt. Flat tappet cams, however, do require moly lube due to the high friction during the initial break-in of the lifters to the cam lobes.

Due to the link bar design of Crane's solid roller lifters, there is no need

Linkbar solid-roller lifters are installed with engine lube.
to use the stock guide bars and retainer. The lifters must be installed with the link bar facing the center of the block. We dipped the lifters in oil, and coated the lifter bore with a little moly prior to installation. If you are going to run a flat tappet cam, be sure to use plenty of moly on the lifter face.

Degreeing
Anytime you order a custom camshaft it is good practice to check that it was ground to the correct specifications. This verification process, known as "degreeing" is not too difficult to learn and is a must in any performance engine builders set of skills. Our tutorial on Degreeing a Camshaft in the Fundamentals section of the Tech Department will take you through the fairly simple process.

(Oiling, Cooling, and Fuel)
 
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Part I Short Block
Part II Induction
Part III Installation
Part IV Dyno Testing
 
Crane Mechanical Roller Cam
We opted for a slight tweak to the PowerMax catalog P/N 368511. We had the lobe separation changed to 110 versus 112. (P/N after adjustment is 44SR00016.)
Crane Mechanical Roller Lifters
Crane's Pro Series (P/N: 44542-16) link bar mechanical roller lifters will ensure revs beyond 7000rpm.
Other Crane Matched Valvetrain Components
For best results we chose to use Crane springs, retiners, locks, pushrods, and valve seals to match our cam and lifters. For more details on these items see 400hp 302 Part Two Top End

 


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