Installation
There aren't many cars that one can swap a pair of mufflers
out with a couple wrenches and no cutting or welding. In fact
the 05's mufflers are so easy to R&R that we swapped ours
out in under 20 minutes, twice. Once in the track parking
lot where we were shooting the before and after videos and
again on the dyno. Unless you've been eating too many donuts
there is no need to raise the car to access the mufflers.
Here is a quick run down of the very simple process:
After: Listen to the deeper, more raucous tone of the new Flowmaster
American Thunder system on a 2005 Mustang GT. The polished
4" rolled tips look stunning, especially with the embossed
lettering.
The factory 2005 Mustang exhaust system is fairly optimized,
consisting of 2.5" mandrel bent tubing.
Located at the very back of the car, the 05's muffler
pose a challenge for controlling resonance and part throttle
"drone".
Ford must have anticipated aftermarket muffler swaps because
the tail pipes are simply clamped to the over-axle tubes.
Loosen the clamp nut first.
There are two hanger brackets at the each end of the muffler.
Don't try to wrestle the hanger from the rubber, simply
unbolt the entire bracket. It's held to the chassis with
two bolts, 10mm socket.
With both front and rear mounts unbolted the muffler can
be pulled off the axle pipe and slid out from under the
car.
Match up the Flowmaster mufflers with the old, then transfer
the mounts onto the hangers of the new muffler.
Place the supplied clamp over the rear pipe and then position
the new muffler into place on the over-axle pipe.
Reattach the hanger brackets to the body. Due to tight
space above the muffler, we found it easiest to get the
lower bolt on the rear bracket tightened first.
Using a 15mm wrench tighten up the clamp connecting
the muffler pipe to the over-axle pipe.
Step back, check the position of
the tips and adjust if necessary. Fire it up and enjoy.
Power
We haven't seen any egregious claims from '05 exhaust kits
just yet, though we anticipate they'll show up soon. Mclelland
explained to us that modern engines, especially those with
variable cam timing like the '05 Mustang, are not going to
respond to a reduction in backpressure like older engines
do. This is largely in part due to the variable cam timing
and wide lobe separation angles used on modern cams. As a
result the exhaust system plays very little role, if any,
on scavenging and drawing the intake charge to the cylinder.
It is no surprise then that we saw no significant power gains
on the dyno. The factory '05 mufflers apparently flow well
enough to support as much as 425 horsepower. Once you add
a blower or increase displacement is when you'll see some
gains from the less restrictive Flowmasters. Either way, the
sound and looks alone are worth it if you're looking for reasons
to set your new '05 apart from the rest.
Posted by 67stang, 08/03/10 11:59pm: This sounds amazing!Posted by bearzhotrodz, 05/21/11 12:19am: On my Torch Red 2006 Mustang GT,
I went with the Flowmaster American Thunder 409S Agressive tone axleback exhaust
I get comment on the Deep mellow sound everywhere I go.
Flowmaster has found the true musclecar sound here....