pix
FORDMUSCLE.com FordMuscle Nav

Upgrade your stock brakes with CNC milled Discs and Drums from GTRotors

GTRotorsWhen it comes to cars, most of us immediately associate the word performance with horsepower. The majority of modifications we make to our Fords is done to increase the power of the engine, and hence make the car faster. No one would immediately associate the term performance with making the car..gasp...slower. What we're talking about is the braking system. Unless you are an open track or autocross racer you probably have not paid serious attention to your brakes. Most people replace the pads and shoes as necessary, perhaps flush the master cylinder every couple years, and so long as the car eventually comes to a stop no more thought is put into the brakes. But when you think about it, the factory braking system is only meant to handle so much power. Once you've added a good 100 horsepower to your engine the stock braking system is simply not going to be able to haul the action down in a safe amount of time. Combine this with the fact that your stock brakes are probably worn and not functioning as effectively as they were when new, you're left with a mediocre stopping power at best, and a downright scary system at worst.

We decided to look into brake upgrades for our '88 Mustang, mainly because our stock brakes desperately needed some attention, but also because being able to slow down quickly is a big part of autocrossing, which is what we've got planned for the '88. We quickly found that our options were slim and expensive. We didn't want to drop a couple grand on a Wilwood or Baer four-wheel disc brake setup, and the fact is most people would rather spend their money to go faster not stop shorter.

Another popular option (for 88-93 mustangs) is swapping in a larger
SVO master cylinder and 73mm calipers from a Lincoln or T-Bird. While this can be done for cheap, the results are not all that impressive -more clamping force on the stock 10" rotors only leads to quick lockup, which is not desirable under hard braking or panic stops.

What we wanted was an affordable brake upgrade that would significantly reduce braking distance, resist fade, but not require messing around with caliper and master-cylinder combinations. A fellow autocrosser suggested we looking to GTRotors by Grob-Till Industries, a company which sells modified stock rotors and drums, along with carbon-metallic pads.

David Grob, the "G" in GTRotors, has been in the high-performance brake business since day one. In fact he helped design the first disc brakes for Nascar. Needless to say he understands the complexities involved with designing powerful brakes. The concept behind GTRotors was to offer some of the benefits of the more expensive brake packages, at affordable prices and without the need to deviate from the stock hydraulics. Grob-Till came up with the "dimpled" rotor concept, which dramatically increases braking performance, resists fade, and increases pad life. Furthermore the dimples, unlike drilled rotors, do not weaken the rotor which leads to cracks and warpage.

The precisely placed CNC machined dimples serve several key purposes; first they increase the friction coefficient between the pad and disc. The pad "bites" on the leading and trailing edges of dimple, in addition the non-dimpled area experiences more pressure per square-inch which leads to increased friction.

In addition the dimples serve as a reservoir for spent pad material and gasses, which means resistance to glazing and fading. Brake fade is the most common problem during performance driving. Brake fade occurs for several reasons. All friction materials have an optimal working temperature where the coefficient of friction is the highest. When the temperature exceeds the point of maximum friction the coefficient of friction curve starts to decline. At a certain temperature, certain elements of the pad can melt or smear causing a glazed pad. At really high temperatures the friction material, as well as resins used to bind the material, can vaporize creating a gas. This phenomenon, knows as "out gassing" results in the pad hydroplaning on a layer of gas between the pad and rotor. The dimples serve to remove this material and gas from the friction surfaces, preventing dangerous fade conditions.

The GTDrums utilize a similar technology, but instead of dimples they are grooved. Two crisscrossing tracks are milled around the machined surface of the drum, and serve to increase friction coefficient between the shoe and drum in the same way as the dimpled rotors.

We decided to order up a disc and drum brake kit. We were truely impressed with the performance, quality and affordability of the products. For under $500 you get new dimpled rotors (high quality US iron), new slotted drums, and metallic pads and shoes. Installation took about three hours, and braking has improved dramatically. [more]

GTRotors CNC Milled discs and drums kit for '87-'93 Mustang 5.0 with 4-lug wheels.
Disc and Pad Kit -Part No. 75-0234
Drum and Show Kit - Part No. 22-8890

The dimpled rotors prevent brake dust and gasses from building up and glazing on the rotor and pad surfaces, this increases the friction coefficient -resulting in shorter stopping distance, and less fading.

The drums are also CNC milled, with a "double helix" track, which offers the same benefits as the dimpled rotor.

The pads and shoes are a low-carbon metallic compound, specifically designed for use on the dimpled rotors and channeled drums.

GTRotors also offers rotors, drums, and pads (separately or in a kit) for :

1994-2000 Cobras and GT's
1984-1986 SVO Mustangs
1987-1993 5.0 Mustangs with 5-lug conversion.
1987-1993 V6 and 4 cyl Mustangs

Check their website for details. www.gtrotor.com


The rotors come with the
bearing races already pressed in, all you need is to supply the bearings and seals. You can use your old bearings, but since bearings wear to their races, it is recommend you purchase new ones. It's worth spending a couple extra bucks for the top of the line, US made Timken brand. (Inner and outer bearings are under $8 a piece. By the way, we found that the computerized inventory systems at most major auto parts stores (Autozone, Kragan, Pep-Boys...) incorrectly lists 88-93 Mustang LX models as having smaller 4-cylinder brakes and bearings. Be sure you specify your car as a Mustang GT in order to get the correct sized bearings.


It's a good idea to replace the drum brake wheel-cylinders every few years. Unlike disc brakes, drum brakes have no way of expelling brake dust, it all collects in the drum and eventually works its way into the seals and pistons of the wheel cylinders. Replace your with new ones if you haven't -they are a cheap upgrade (under $15 each from Autozone.)


The most common reason for mushy and poor reacting brakes is due to air in the system from improper bleeding. The Speed Bleeder screws are a great invention, making it simple to bleed brakes by yourself, without the worry of introducing air into the lines. You can pick up a set at most parts stores, or from www.speedbleeder.com, for under $7.
NEXT PAGE: INSTALLATION >>


 

pixblue
pixblue
Tech Archives Project Cars Readers Cars Feature Cars