Upgrade your stock brakes
with CNC milled Discs and Drums from GTRotors
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When
it comes to cars, most of us immediately associate the
word performance with horsepower. The majority
of modifications we make to our Fords is done to increase
the power of the engine, and hence make the car faster.
No one would immediately associate the term performance
with making the car..gasp...slower. What we're talking
about is the braking system. Unless you are an open track
or autocross racer you probably have not paid serious
attention to your brakes. Most people replace the pads
and shoes as necessary, perhaps flush the master cylinder
every couple years, and so long as the car eventually
comes to a stop no more thought is put into the brakes.
But when you think about it, the factory braking system
is only meant to handle so much power. Once you've added
a good 100 horsepower to your engine the stock braking
system is simply not going to be able to haul the action
down in a safe amount of time. Combine this with the fact
that your stock brakes are probably worn and not functioning
as effectively as they were when new, you're left with
a mediocre stopping power at best, and a downright scary
system at worst.
We decided to look into brake upgrades for our '88 Mustang,
mainly because our stock brakes desperately needed some
attention, but also because being able to slow down quickly
is a big part of autocrossing, which is what we've got
planned for the '88. We quickly found that our options
were slim and expensive. We didn't want to drop a couple
grand on a Wilwood or Baer four-wheel disc brake setup,
and the fact is most people would rather spend their money
to go faster not stop shorter.
Another popular option (for 88-93 mustangs) is swapping
in a larger
SVO master cylinder and 73mm calipers from a Lincoln or
T-Bird. While this can be done for cheap, the results
are not all that impressive -more clamping force on the
stock 10" rotors only leads to quick lockup, which
is not desirable under hard braking or panic stops.
What we wanted was an affordable brake upgrade that would
significantly reduce braking distance, resist fade, but
not require messing around with caliper and master-cylinder
combinations. A fellow autocrosser suggested we looking
to GTRotors by Grob-Till Industries, a company which sells
modified stock rotors and drums, along with carbon-metallic
pads.
David Grob, the "G" in GTRotors, has been in
the high-performance brake business since day one. In
fact he helped design the first disc brakes for Nascar.
Needless to say he understands the complexities involved
with designing powerful brakes. The concept behind GTRotors
was to offer some of the benefits of the more expensive
brake packages, at affordable prices and without the need
to deviate from the stock hydraulics. Grob-Till came up
with the "dimpled" rotor concept, which dramatically
increases braking performance, resists fade, and increases
pad life. Furthermore the dimples, unlike drilled rotors,
do not weaken the rotor which leads to cracks and warpage.
The precisely placed CNC machined dimples serve several
key purposes; first they increase the friction coefficient
between the pad and disc. The pad "bites" on
the leading and trailing edges of dimple, in addition
the non-dimpled area experiences more pressure per square-inch
which leads to increased friction.
In addition the dimples serve as a reservoir for spent
pad material and gasses, which means resistance to glazing
and fading. Brake fade is the most common problem during
performance driving. Brake fade occurs for several reasons.
All friction materials have an optimal working temperature
where the coefficient of friction is the highest. When
the temperature exceeds the point of maximum friction
the coefficient of friction curve starts to decline. At
a certain temperature, certain elements of the pad can
melt or smear causing a glazed pad. At really high temperatures
the friction material, as well as resins used to bind
the material, can vaporize creating a gas. This phenomenon,
knows as "out gassing" results in the pad hydroplaning
on a layer of gas between the pad and rotor. The dimples
serve to remove this material and gas from the friction
surfaces, preventing dangerous fade conditions.
The GTDrums utilize a similar technology, but instead
of dimples they are grooved. Two crisscrossing tracks
are milled around the machined surface of the drum, and
serve to increase friction coefficient between the shoe
and drum in the same way as the dimpled rotors.
We
decided to order up a disc and drum brake kit. We were
truely impressed with the performance, quality and affordability
of the products. For under $500 you get new dimpled rotors
(high quality US iron), new slotted drums, and metallic
pads and shoes. Installation took about three hours, and
braking has improved dramatically. [more]
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GTRotors
CNC Milled discs and drums kit for '87-'93 Mustang
5.0 with 4-lug wheels.
Disc and Pad Kit -Part No. 75-0234
Drum and Show Kit - Part No. 22-8890
The dimpled rotors prevent brake dust and gasses from
building up and glazing on the rotor and pad surfaces,
this increases the friction coefficient -resulting
in shorter stopping distance, and less fading.
The drums are also CNC milled, with a "double
helix" track, which offers the same benefits
as the dimpled rotor.
The pads and shoes are a low-carbon metallic compound,
specifically designed for use on the dimpled rotors
and channeled drums.
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GTRotors
also offers rotors, drums, and pads (separately or in
a kit) for :
1994-2000 Cobras and GT's
1984-1986 SVO Mustangs
1987-1993 5.0 Mustangs with 5-lug conversion.
1987-1993 V6 and 4 cyl Mustangs
Check their website for details. www.gtrotor.com
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The
rotors come with the bearing
races already pressed in, all you need is to supply
the bearings and seals. You can use your old bearings,
but since bearings wear to their races, it is recommend
you purchase new ones. It's worth spending a couple
extra bucks for the top of the line, US made Timken
brand. (Inner and outer bearings are under $8 a piece.
By the way, we found that the computerized inventory
systems at most major auto parts stores (Autozone, Kragan,
Pep-Boys...) incorrectly lists 88-93 Mustang LX models
as having smaller 4-cylinder brakes and bearings. Be
sure you specify your car as a Mustang GT in order to
get the correct sized bearings. |
It's
a good idea to replace the drum brake wheel-cylinders
every few years. Unlike disc brakes, drum brakes have
no way of expelling brake dust, it all collects in the
drum and eventually works its way into the seals and
pistons of the wheel cylinders. Replace your with new
ones if you haven't -they are a cheap upgrade (under
$15 each from Autozone.) |
The
most common reason for mushy and poor reacting brakes
is due to air in the system from improper bleeding.
The Speed Bleeder screws are a great invention, making
it simple to bleed brakes by yourself, without the worry
of introducing air into the lines. You can pick up a
set at most parts stores, or from www.speedbleeder.com,
for under $7. |
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