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After spending a few months
contemplating what induction modifications to make
to our '88 LX project car, we've finally come up with
a combination that we think will make for a strong
runner, while meeting our driveability and budget
requirements. Our criteria was simply that we wanted
to significantly improve on the 13.89 ET we achieved
with the bone stock 130,000 mile motor. Of course
the notion of a power adder immediately comes to mind,
but we're committed to naturally aspirated performance
for the time being. So obviously the focus would entail
improving on the inherent weakness in the five liter
power plant - the cylinder heads. If you read our
head shoot-out article, you saw how poorly the stock
E7TE Ford castings flowed- an asthmatic 158 cfm on
the intake side at .500. Selecting any one of the
handful of aftermarket heads would result in as much
as 40% better flow, and probably a 30-40 horsepower
increase at the rear wheels. Toss in a intake manifold
upgrade and we'd be looking at in the neighborhood
of 50 horsepower at the rear wheels. The obvious question
then is why not install a cam to round out the lung
transplant? We gave this a great deal of thought and
decided to stick with the stock cam for the time being.
The main reason had to do with our criteria for keeping
this project under a fairly tight budget. A cam upgrade
would also mean stepping up to 24lb./hr injectors,
corresponding calibrated mass air meter, and a larger
throttle body. It made more sense to us to pick up
a good set of heads, a decent intake, and leverage
off the torque of the stock cam. Besides, the stock
5.0 HO cam is actually a decent grind, unlike the
paltry flat-tappet cams Ford put in the early-era
289's and 302's.
Cylinder Heads
The dilemma then was how to select a head from the
over-saturated 5.0 cylinder head market. With nearly
a dozen head manufacturers, each with at least two
castings in their catalog, you really can't go wrong
with any of them. After some thought, however, we
decided on the Holley Systemax heads because of their
decent flow numbers out of the box. While they weren't
the highest flowing head, we were attracted to them
because of their good flow "under the curve",
that is to say that their low and mid lift flow numbers
looked impressive. We were also drawn to them because
of their relative lack of review in other magazines.
We've seen occasional installs of the entire Systemax
kits, but so far we haven't come across anything on
just the heads, or the heads matched with other brand
induction parts. So we figured we'd be the ones to
try it out!
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Intake Manifolds
The next decision
was the intake. To be honest, there was really no
hard thinking here. We simply came across an Explorer
(i.e. Ford's top selling SUV) intake manifold for
$200 -less than half the price of any aftermarket
manifold. Because we like good deals, and since we
dont have a big budget, we figured this intake would
be a good step up from stock at a great price. The
Explorer intake actually shares the same lower intake
as the Cobra and GT-40, while the upper is dimensionally
very similar to a Cobra. There are some reports that
the Explorer intake flows better than the Cobra, while
other says it flows the same. All we cared about is
that it flows more volume than stock, and thus would
be a good match for the better breathing Systemax
heads.
Head and intake swaps are not difficult, but on
a 5.0 they just take a lot of time due to all the
accessories, electrical connections, and fuel injection
components that have to be moved out of the way before
you can access the heads. The best way to approach
a head and intake swap is in three steps - disassembly,
cleaning, and assembly. If you've never done the job
before, figure six to eight hours to get the heads
off. Another two hours to clean, and another four
to six hours to reassemble. Give yourself several
hours beyond that to tune the car afterwards and work
out any bugs.
Aside from a good assortment of tools, you'll need
to have head gaskets, intake gaskets, throttle-body
and EGR gaskets, exhaust header gaskets, RTV silicone
sealer, new head bolts, gasket remover, antifreeze,
oil and filter. Expect to make a couple trips to the
hardware store for stuff like longer upper intake
bolts (needed for the Explorer intake) and other miscellaneous
hardware.
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Holley
Systemax Heads
PN: 300-551-1
Approx. cost per pair: $1100
Material: Aluminum
Combustion Chamber Size: 61cc
Hardware: Complete
Mount Type: Pedestal mount
Runner Volumes: 175.5cc int. 70.9cc exh.
Valve Sizes: 1.94" intake 1.60" exhaust
50 State Smog Legal
Notes: Exhaust ports raised .400" |
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