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Unlike other aftermarket products, such as cams, heads, and mufflers, most people don't give much thought to the different types of ignition systems available on the market today. Let's face it, if the engine starts and runs, it is assumed the spark is sufficient. Yet there are no less than a half-dozen aftermarket companies marketing some sort of hotter, longer, and faster spark control device. So it begs to wonder is there anything to gain by going with one brand over the other. Or for that matter is it even worth upgrading from the stock system? The guys at Jacobs Ignitions say yes indeed. If you've ever heard or seen their commercials, you surely know that they make some bold claims... more fuel economy, more power, faster starts, and smoother running. So we've decided to put Jacobs to the test.
We've obtained their Pro-10 Ultra Team ignition system and have been testing it on a couple project cars, and will continue to do so over the next couple months.

The Pro-10 Ultra Team system consists of the Pro-10 Energy Pak, Ultra Coil, and 8.5mm plug wires. The Pro-10 is Jacobs top-of-the-line Energy Pak, designated for race and serious street use. The digitally controlled unit features capacitive discharge and multiple spark output below 20 degrees crank rotation.

Jacobs ignitions are quite remarkable in how they work. The Energy Pak computer actually uses each spark plug as a sensor, measuring the resistance and impedance of each spark and comparing it to the previous firing. As a result the computer can fire a spark specific to each cylinders' condition. Using an "accelerating spark" technology, the module will also deliver spark proportional to engine speed. The Pro-10 also features dual rev-limiters, which is extremely useful for drag cars that launch off a line lock or trans brake.
Jacobs Pro-10
Jacobs Ultra-Coil
The Jacobs Pro-10 Ultra Team system comes with the digital capacitive discharge, multi-spark Pro-10 Energy Pak (above), Ultra Coil, and 8.5mm plug wires. There is no splicing, soldering, or crimping involved to get the system connected, making it perhaps the easiest ignition system to connect that we've ever seen!


Installation and Testing - Project 11.99

We first installed the Pro-10 in our '67 coupe (Project 11.99.) The Pro-10 was actually mounted along side the MSD 6AL system we had been running. We set up the wiring so that we could switch back and forth between the two setups rather easily. This way we could compare the two boxes "side by side" on the street and at the strip.

Compare We mounted the Pro-10 across from the MSD 6AL so we could easily switch between the two.


The Jacobs gets two thumbs-up for ease of electrical connections. Their "EZ" connection system truly lives up to its name, we had to perform zero splicing, crimping, or soldering to get the system running. The Pro-10 comes with all the connectors pre-attached and plenty of wire length to mount the box just about wherever you may wish. All the connections were made under the hood -no searching for key-on power sources in the fuse box or ignition switch. This is a huge plus in our minds, and we can't say enough good things about how easy the hookup was. As for mounting, we choose the fender panel typically occupied by the battery (ours is in the trunk). The Ultra Coil is pretty beefy and will require a little creativity to mount. Fortunately Jacobs includes a really long coil wire, so we mounted the coil below the energy pak, on the frame member.

With the Jacobs mounted and running in Project 11.99, we headed up to Sacramento Raceway for some comparative testing against the MSD 6AL we'd been running to date. The approximately 200 mile round-trip drive to and from the track would be as much a part of the testing process as the strip itself. We wanted to test all of Jacobs' claims, especially better fuel economy and less plug fouling -two problems our 400HP 302 is plagued with due to the poor vacuum signal at cruise with the single plane intake and 750 cfm double-pumper.

Unfortunately we ran into some problems with the strip testing of the Pro-10. On the first run down the track with the Jacobs, the engine felt like it was not pulling beyond 4500 rpm. For an engine that makes peak power between 4000 and 7000 rpm, this meant a serious loss of power. We suspected a timing problem, and further investigation revealed that our total timing was only about 28 degrees, rather than the 40 degrees had it set for. Our initial timing was where we had set it, at 18 degrees, so we suspected either the distributor advance mechanism had failed, or the Pro-10 was doing something strange to our advance curve. We quickly swapped back to the MSD to try to isolate the problem. With the MSD the timing was back to normal, indicating something was not right with the Pro-10. We tried resetting the rev-limiters, disconnecting the tach, and checked the connections but no luck. Frustrated that we couldn't get full timing, we tried one last ditch attempt by bumping timing up to 30 degrees initial. This way if the Pro-10 was only allowing 10 degrees centrifugal advance, we'd still get 40 total. We made one pass and actually ran 12.12@114, in line with what we were running with the MSD. Nevertheless we weren't satisfied with the results, and decided to call it a day and check with Jacobs for troubleshooting tips.

Discussing the problem with an engineer at Jacobs, we learned that the problem we were experiencing with timing cutoff was due a signal conflict with the magnetic trigger in our MSD distributor. The MSD distributor uses the same variable reluctance magnetic pickup mechanism as found in Ford Duraspark distributors, however without the Duraspark box. While the Pro-10 Energy Pak is set up to work with all distributor types, it apparently requires an high-level signal from the Duraspark module. The solution, Jacobs tells us, is to wire a Duraspark module between the Pro-10 Energy Pak and the MSD distributor. We haven't had time to round up and install the Duraspark box, and frankly we feel you shouldn't have to install additional components to get a system to work. Jacobs tells us their new Fire Control Ignitions which are just hitting the market have this problem resolved. Next time Project 11.99 hits the track, we'll install a Unilite or Pertronix mechanism and try the testing again.

To our surprise, the Jacobs did produce significant improvements in fuel economy. Normally this engine averages a very consistent 9 mpg, on 92 octane, on the drive to and from the strip. With the Pro-10 running in place of the MSD, we averaged between 11.5 and 12 mpg during the 200 mile freeway drive. Thinking perhaps this was a fluke, we monitored the fuel economy again the next trip to the track, and got the same results on the way up. On the way back, we reconnected the MSD, and mileage was back down to 10 mpg. Furthermore, plug fouling was reduced with the Jacobs Pro-10. After idling for several minutes, the plugs on cylinders 1 and 5 typically look black, however with the Pro-10, the plugs were a light brown (still darker than the other cylinders, but not nearly as bad.) While obviously a subjective statement, it is worthwhile mentioning that throttle response with the Jacobs system is noticeably "crisper" and smoother.


Continue: Late Model Installation and Testing>>

1
Mounting the Jacobs Energy Pak and coil is straight forward, and all the mounting hardware is included. We choose the space vacated by our battery (in the trunk.) It's a good idea to mount the Energy Pak so that the terminals on the back are easily accessible. The two LED's on the front of the box (INPUT and OUTPUT) indicate the system status.
2
Jacobs "EZ" connectors truly make installation a breeze compared to other ignition systems. The Energy Pak connects to the battery or a constant 12V source. Since ours is in the trunk, we connected to the starter relay.
4
All the wires have connectors at the ends, and plenty of length to enable mounting the unit practically anywhere on the car. The harness shown connects to the coil and Energy Pak.
3
The wires going to the stock coil are connected to the supplied terminal strip. The only wires which connect to the Jacobs coil are the white and black leads from the supplied harness. The purple and orange wires shown are for magnetic pickup distributors, such as our MSD unit.
5
The terminal strip on the back of the Pro-10 Energy Pak offers several features. The Pro-10 has two rpm limiters, we only used one. To set the rpm limit, bring the engine rpms to half of the desired limit and then momentarily touch the "RPM Limit 1 or 2" terminal to the ground terminal using a jumper wire.

The "Trouble Code Output" terminal is a cool feature that, when used with the separately available Accesory Pak, enables the driver to see system codes such as insufficient voltage to the Energy Pak and poor spark output.

"Tune Up Mode" terminal enables the system to send a standard spark in order to check timing and run d
iagnostic tools.
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