Unlike other aftermarket products, such as cams,
heads, and mufflers, most people don't give much thought to the different
types of ignition systems available on the market today. Let's face
it, if the engine starts and runs, it is assumed the spark is sufficient.
Yet there are no less than a half-dozen aftermarket companies marketing
some sort of hotter, longer, and faster spark control device. So it
begs to wonder is there anything to gain by going with one brand over
the other. Or for that matter is it even worth upgrading from the stock
system? The guys at Jacobs Ignitions say yes indeed. If you've ever
heard or seen their commercials, you surely know that they make some
bold claims... more fuel economy, more power, faster starts, and smoother
running. So we've decided to put Jacobs to the test.
We've obtained their Pro-10 Ultra Team ignition system and have been
testing it on a couple project cars, and will continue to do so over
the next couple months.
The Pro-10 Ultra Team system consists of the Pro-10 Energy Pak, Ultra
Coil, and 8.5mm plug wires. The Pro-10 is Jacobs top-of-the-line Energy
Pak, designated for race and serious street use. The digitally controlled
unit features capacitive discharge and multiple spark output below 20
degrees crank rotation.
Jacobs ignitions are quite remarkable in how they work. The Energy Pak
computer actually uses each spark plug as a sensor, measuring the resistance
and impedance of each spark and comparing it to the previous firing.
As a result the computer can fire a spark specific to each cylinders'
condition. Using an "accelerating spark" technology, the module will
also deliver spark proportional to engine speed. The Pro-10 also features
dual rev-limiters, which is extremely useful for drag cars that launch
off a line lock or trans brake.
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The
Jacobs Pro-10 Ultra Team system comes with the digital capacitive
discharge, multi-spark Pro-10 Energy Pak (above), Ultra Coil,
and 8.5mm plug wires. There is no splicing, soldering, or crimping
involved to get the system connected, making it perhaps the easiest
ignition system to connect that we've ever seen! |
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Installation and Testing - Project 11.99
We first installed the Pro-10 in our '67 coupe (Project 11.99.) The
Pro-10 was actually mounted along side the MSD 6AL system we had been
running. We set up the wiring so that we could switch back and forth
between the two setups rather easily. This way we could compare the
two boxes "side by side" on the street and at the strip.
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We
mounted the Pro-10 across from the MSD 6AL so we could easily switch
between the two. |
The Jacobs gets two thumbs-up for ease of electrical connections. Their
"EZ" connection system truly lives up to its name, we had to perform
zero splicing, crimping, or soldering to get the system running. The
Pro-10 comes with all the connectors pre-attached and plenty of wire
length to mount the box just about wherever you may wish. All the connections
were made under the hood -no searching for key-on power sources in the
fuse box or ignition switch. This is a huge plus in our minds, and we
can't say enough good things about how easy the hookup was. As for mounting,
we choose the fender panel typically occupied by the battery (ours is
in the trunk). The Ultra Coil is pretty beefy and will require a little
creativity to mount. Fortunately Jacobs includes a really long coil
wire, so we mounted the coil below the energy pak, on the frame member.
With
the Jacobs mounted and running in Project 11.99, we headed up to Sacramento
Raceway for some comparative testing against the MSD 6AL we'd been running
to date. The approximately 200 mile round-trip drive to and from the
track would be as much a part of the testing process as the strip itself.
We wanted to test all of Jacobs' claims, especially better fuel economy
and less plug fouling -two problems our 400HP 302 is plagued with due
to the poor vacuum signal at cruise with the single plane intake and
750 cfm double-pumper.
Unfortunately
we ran into some problems with the strip testing of the Pro-10. On the
first run down the track with the Jacobs, the engine felt like it was
not pulling beyond 4500 rpm. For an engine that makes peak power between
4000 and 7000 rpm, this meant a serious loss of power. We suspected
a timing problem, and further investigation revealed that our total
timing was only about 28 degrees, rather than the 40 degrees had it
set for. Our initial timing was where we had set it, at 18 degrees,
so we suspected either the distributor advance mechanism had failed,
or the Pro-10 was doing something strange to our advance curve. We quickly
swapped back to the MSD to try to isolate the problem. With the MSD
the timing was back to normal, indicating something was not right with
the Pro-10. We tried resetting the rev-limiters, disconnecting the tach,
and checked the connections but no luck. Frustrated that we couldn't
get full timing, we tried one last ditch attempt by bumping timing up
to 30 degrees initial. This way if the Pro-10 was only allowing 10 degrees
centrifugal advance, we'd still get 40 total. We made one pass and actually
ran 12.12@114, in line with what we were running with the MSD. Nevertheless
we weren't satisfied with the results, and decided to call it a day
and check with Jacobs for troubleshooting tips.
Discussing
the problem with an engineer at Jacobs, we learned that the problem
we were experiencing with timing cutoff was due a signal conflict with
the magnetic trigger in our MSD distributor. The MSD distributor uses
the same variable reluctance magnetic pickup mechanism as found in Ford
Duraspark distributors, however without the Duraspark box. While the
Pro-10 Energy Pak is set up to work with all distributor types, it apparently
requires an high-level signal from the Duraspark module. The solution,
Jacobs tells us, is to wire a Duraspark module between the Pro-10 Energy
Pak and the MSD distributor. We haven't had time to round up and install
the Duraspark box, and frankly we feel you shouldn't have to install
additional components to get a system to work. Jacobs tells us their
new Fire Control Ignitions which are just hitting the market have this
problem resolved. Next time Project 11.99 hits the track, we'll install
a Unilite or Pertronix mechanism and try the testing again.
To
our surprise, the Jacobs did produce significant improvements in fuel
economy. Normally this engine averages a very consistent 9 mpg, on 92
octane, on the drive to and from the strip. With the Pro-10 running
in place of the MSD, we averaged between 11.5 and 12 mpg during the
200 mile freeway drive. Thinking perhaps this was a fluke, we monitored
the fuel economy again the next trip to the track, and got the same
results on the way up. On the way back, we reconnected the MSD, and
mileage was back down to 10 mpg. Furthermore, plug fouling was reduced
with the Jacobs Pro-10. After idling for several minutes, the plugs
on cylinders 1 and 5 typically look black, however with the Pro-10,
the plugs were a light brown (still darker than the other cylinders,
but not nearly as bad.) While obviously a subjective statement, it is
worthwhile mentioning that throttle response with the Jacobs system
is noticeably "crisper" and smoother.
Continue: Late Model Installation and Testing>>
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Mounting
the Jacobs Energy Pak and coil is straight forward, and all
the mounting hardware is included. We choose the space vacated
by our battery (in the trunk.) It's a good idea to mount the
Energy Pak so that the terminals on the back are easily accessible.
The two LED's on the front of the box (INPUT and OUTPUT) indicate
the system status. |
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Jacobs
"EZ" connectors truly make installation a breeze
compared to other ignition systems. The Energy Pak connects
to the battery or a constant 12V source. Since ours is in
the trunk, we connected to the starter relay. |
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All
the wires have connectors at the ends, and plenty of length
to enable mounting the unit practically anywhere on the car.
The harness shown connects to the coil and Energy Pak. |
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The
wires going to the stock coil are connected to the supplied
terminal strip. The only wires which connect to the Jacobs
coil are the white and black leads from the supplied harness.
The purple and orange wires shown are for magnetic pickup
distributors, such as our MSD unit. |
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The
terminal strip on the back of the Pro-10 Energy Pak offers
several features. The Pro-10 has two rpm limiters, we only
used one. To set the rpm limit, bring the engine rpms to half
of the desired limit and then momentarily touch the "RPM
Limit 1 or 2" terminal to the ground terminal using a
jumper wire.
The "Trouble Code Output" terminal is a cool feature
that, when used with the separately available Accesory Pak,
enables the driver to see system codes such as insufficient
voltage to the Energy Pak and poor spark output.
"Tune Up Mode" terminal enables the system to send
a standard spark in order to check timing and run diagnostic
tools. |
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