Introduction
Like
carburetors were in the 60's and 70's, mass air meters are
today one of the "bigger must be better" modifications
that performance seekers ponder over.
If you own a mass-air 5.0L vehicle, then you are no doubt
aware of all the hype surrounding bigger mass air meters and
throttle bodies. The stock mass air meter is restrictive,
so they say, and you must upgrade to larger bore to allow
the engine to breathe -as the argument goes.
Typically such arguments rarely apply
to stock or relatively stock vehicles. Sure, a 5.0L with better
heads and maybe cam will need to reduce the upstream restrictions,
but is there really anything to gain by doing this on a stock
engine?
We decided to find out. We obtained C&L's new 76mm mass
air meter and "Trueflow" tube package and tried
it on a pair of vehicles. We installed it first on a bone
stock AOD 5.0L Mustang, replacing the stock 55mm unit, and
track tested it. Then we installed it on a modified 5.0L engine,
along with some matching 24lb injectors, and compared the
results to the stock 19lb meter/injector combination.
Hot
Wire Anemometry
First,
an explanation of mass air meter operation. The mass air meter
sits in the intake tract, between the air-filter and throttle
body. On 5.0L engines it is typically found close to the passenger
side shock tower and fender.
The mass air sensor's purpose is to assess engine load by
measuring the quantity of air coming into the engine. The
EEC uses inputs from the mass air meter to tailor air-fuel
ratio by altering fuel injector pulse width -the amount of
time the fuel injectors are opened. All 5.0 liter Mustangs
with mass-air use a dual wire sensor element attached to a
cast-aluminum meter housing. Other types of mass air meters
use hot-film elements, which we won't get into here.
The
sensor element is comprised of two wires, made from platinum
or tungsten. One of the wires is a sensor, and references
ambient temperature (the temperature of the incoming air.)
The second wire is a heater, and maintained at a temperature
of about 212 C. over the ambient air temperature. As air speed
over the elements increases and cools the wires, a correspondingly
larger electric current is required to keep the heated element
at 212 deg. over the sensor element. Voltage output corresponds
to a change in airflow, from 0.5V to 4.5V. The sensor itself
is not located in the main stream of airflow, but in a smaller
side channel known as a sample tube.
Air
flowing through the smaller sample tube is proportional to
air flowing through the main body of the meter Thus, the entire
amount of air passing through the meter can be accurately
sampled without causing damage to the sensor element or undue
restriction to the incoming air.
Because
the cooling effect of the moving air is directly related to
the temperature, density, and humidity of the air, the current
change is proportional to the "mass" of the air
entering the engine. The advantage of using a mass air meter
metering over speed density is that regardless of production
differences in volumetric efficiency between engines, the
air/fuel relationship may be reasonably maintained as constant.
From a performance standpoint, relatively large improvements
to volumetric efficiency can be made without reprogramming
the EEC control module.
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