The alternator. Hardly a performance part, or is it?
Modern vehicles are loaded with more electrical componentry
than ever. Not only are the power-trains entirely electronically
controlled but there are more creature comforts than
ever, such as DVD and navigation systems to name a few.
Of course the aftermarket has followed to suit. Just
look at the host of electronic performance products
on the market for the 4.6L and 5.4L modular motors.
You have electric waterpumps fully rated for street
use. Add in high-volume EFI fuel pumps, or perhaps a
methanol injection system to chemically cool your boost
charge. We haven't even touched on the subject of audio
performance.
The automakers have long realized the antiquated 12
volt battery and 14 volt charging systems are inadequate.
In fact it will only be a matter of years before all
new vehicles use 42 volt charging systems and 36 volt
batteries. Incidentally, voltage starts becoming deadly
around 50 volts and higher. Hence the internationally
agreed upon 42 volt limitation for automotive systems.
In the mean time what
is a late-model Mustang enthusiast to do if he wants
to add in high power demanding accessories, such as
amps and subwoofers, or perhaps a gauntlet of electron
demanding performance parts? In our case we are installing
a Nitrous Works nitrous oxide system
on our 2001 Mustang.
Nitrous systems are an electrical nightmare. You
PA-Performance 6G
with chrome plated body. |
have nitrous, fuel and purge
solenoids. A bottle heater, remote bottle opener, and
a variety of switches and relays. You are easily adding
a 20-30 amperage load to the system. The
answer is get the biggest and baddest alternator you can
find. Until now there wasn't much for a 4.6L Mustang (or
other modular powered Ford.) The factory alternators put
out just enough to run the car and all the stock accessories,
about 105-120 amps. That does not leave much amperage
to spare. Without an alternator capable of meeting the
current demands of all these parts, the parts will not
perform as expected. The last thing we want is a fuel
solenoid or pump which does not open 100% due to insufficient
voltage. Fortunately PA-Performance has addressed this
issue by introducing a 170 and 200 amp power generating
beast. Even more impressive is the unit retains the stock
6G (Ford's sixth generation alternator) external dimensions.
The graph above shows how our factory 6G alternator and
PA's 200-amp unit performed on an alternator dyno.
An alternator
dyno is able to load the alternator by applying a
steady current demand. Eventually the alternator peaks
out at a specific speed (alternator rpm is a function
of pulley size and engine rpm.) Note how the PA Performance
200 amp unit hits 200 amps at 4000 alternator rpm, while
the stock unit barely breaks the 125 amp mark past 5500
alternator rpm. Note that that alternator rpm is roughly
2.5 times engine rpm due to pulley ratio. In other words,
the PA alternator is making 200 amps at below 2000 engine
rpm!
We installed the 200-amp alternator in a matter of minutes
(see below) and gave ourselves an electrical buffer zone
for when we want to fire off a 150 shot of the laughing
gas, or if we just want to cruise on a hot summers day
with the AC blaring and sounds boomin'.
Installation:
PA-Performance 200-amp 6G Alternator |
Installation begins with
disconnecting the negative battery cable.
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Remove the serpentine belt
by cranking back on the tensioner with a long 3/8"
ratchet. |
Remove the 10-mm. nut on
the terminal and disconnect the power wire. |
Using a 10mm socket, remove
the 4 bolts and the alternator support bracket. |
Disconnect the wiring harness
plug to the alternator. |
Backing off the two lower
mounting bolts allows the alternator to be lifted
out. |
The case of the PA 200-amp
alternator is just a smidge taller than the factory
alternator. |
The
new alternator drops right into the factory location
using the factory bracket and hardware, no modifications
are necessary. |
Due to the higher current we are stepping up to
the PA 4-gauge power cable and fuse shown here.
The stock 8-GA. wire is pushing it with over 140
amps. |
The new power cable is connected
to the battery terminal and routed alongside the
stock wire. |
The other end of the power
cable is connected to the 12V post in the starter
relay box. |
There's the numbers we're
after. At idle, with high beams on, AC blowing,
radio on, and defroster on, the 6G cranks out 105
amps and keeps the battery at 14V. The stock
unit hit 69 amps and battery voltage was in
the low 13's. |
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In
This Article:
An installation and review of PA Performance's
new 200 amp 6G alternator for 4.6L 2V engines. |
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A high output alternator is good
foresight for our planned high-amp draw accessories
such as nitrous solenoids, bottle heater, and switches. |
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Watts Up?
In a 12V system a 1000-watt stereo draws 90
amps, using the formula:
Volts
x Amps = Watts
In reality the draw is over 100 amps because
no electrical device is 100% efficient. If an
alternator is rated at 105 amps and we figure
the vehicle accessories and engine require 50
amps, that leaves a mere 55 amps for the stereo
and other stuff. Clearly not sufficient to power
the big amps in a 1000 watt system. This will
result in poor performance and a dead battery
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G
Whiz
Ford (Motorcraft) Alternators Generations
by Mustang Years |
Gen. |
Model Years |
Amps. |
1G |
65-85 |
40-55 |
2G |
86-93 |
65-75 |
3G |
94-95
96-98 4.6L 2V |
130 |
4G |
96-02 4.6L 4V |
130 |
6G |
99-04 4.6L 2V
02-04 4.6L 4V |
105 |
Source: PA-Performance |
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Contact:
PA Performance
P.O. Box 31
Frederick, PA 1943
Ph. 877-471-8010
email:
[email protected]
www.pa-performance.com
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