Installation Since 1994, when Ford went to a
sealed hub and "hat" style rotor, Ford disc brakes
have become some of the easiest to work on. This swap requires
nothing more than putting on the new rotors and calipers.
The Cobra calipers actually come with new brackets which mount
to the stock GT spindle without any sort of modification.
(The Cobra and GT use the same spindle.) This swap takes less
than an hour per side. Factor in a few extra minutes if you
are changing the brake hose, as we did, for bleeding the brakes.
The Cobra caliper compared to the stock caliper. While
both are made by PBR and both are dual piston designs,
the Cobra caliper is bigger and better looking.
A look at the underside of the calipers. Our Cobra calipers
from PPI came loaded with caliper brackets and OEM pads.
There is nothing to do, we didn't even apply anti-squeal
compound.
After cleaning the hub with a wire brush we applied a
small amount of anti-seize compound to make future rotor
removal easier.
On goes the new Brembo 13" rotor. We opted for the
stock flat finish as opposed to slotted, dimpled, or cross
drilled. It's really a style choice and not so much of
a performance issue as some claim.
The pushnuts we removed earlier go back on over the wheel
studs. These are just a factory safety measure should
the lug nuts and wheel ever come loose.
It's good practice to clean the rotor surfaces with brake
cleaner before the brake pads contact the rotor. This
ensures grease and grime don't ruin the new pad material.
The loaded caliper is positioned
over the rotor and onto the spindle mount. Each caliper
body is marked left and right.
Torque
the caliper to spindle bolts to 65ft-lbs. Visible in this
picture is a black plug in the mounting point for the
brake hose. Leave this in until you're ready to attach
the hose.
Shown is the new steel-braided
and Teflon® lined brake line (foreground.) We'll need
to transfer the stock retaining clip over from the stock
line. The lines come with new banjo fittings and crush
washers.
The aftermarket brake lines come
with a right and left side, identified by the groove in
the barrel where the line mounts to the factory body bracket.
Match it up to the stock rubber line to identify which
side is which.
Place the copper sealing washers
between the head of the banjo bolt and the caliper as
shown.
Thread the banjo bolt and brake
line into the caliper finger tight for now.. Rotate the
line so it is positioned along the caliper as shown. Unlike
the stock line the aftermarket line does not clock itself
into one position.
Secure the other end of the line to the body bracket using
the factory retaining clip. Then attach the hardline.
Now ensure the soft line is routed clear of any suspension
parts before tightening the banjo bolt at the caliper.
Once the new brakes are installed
on both sides fill the master cylinder with fresh brake
fluid. We prefer synthetic DOT 4 fluid for it's resistance
to boiling at high temps.
The new brakes must be bled prior
to driving. When bleeding brakes always begin with the
caliper the furthest from the master cylinder, in this
case the passenger side. Loosen the bleed screw and attach
a hose. Pump the pedal slow until the bubbles in the line
are gone.
Check the torque on your lug nuts
before proceeding to break in the pads. A few moderate
to hard stops followed by cooling is the best way to seat
the pads.